Fully Automated IBC Cage Production Machine with 80 Cages per Hour, Precision Engineering, and CE/CCC Certification

The Hwashi IBC Cage Automatic Production Machine represents the pinnacle of manufacturing innovation, combining advanced automation technology with precision engineering to deliver a complete solution for Intermediate Bulk Container (IBC) cage production. This state-of-the-art system transforms raw materials into high-quality IBC cages through a fully integrated, automated process that ensures exceptional quality, maximum efficiency, and significant cost savings.

Four sets of MF transformers regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute. The design incorporates upper and lower air cylinders to guarantee a flat welding position. Additionally, the welding electrodes feature a screw design, enhancing durability with each use.

The welding power system features four sets of advanced MF DC power sources, enabling simultaneous welding at six different spots. A dual-layer fixture feeder enhances operational efficiency - while one fixture is actively engaged in welding, the other can seamlessly load materials.

The welding apparatus transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds.

The IBC cage frame dual-station bending machine guarantees high precision in bending, stable operations, and remarkable efficiency. The bending machine transforms the flat mesh into a precisely squared frame in approximately 20-25 seconds.

• CNC processed bending beam ensures precise bending angles
• Each mold adjustable upward and downward for about 3mm
• 120 degree mold design for smooth bending angles
• Robust rectangle frame construction for stability

Specifically designed for bending pallet tank meshes, the IBC bending machine shapes them into rectangular frames with precise dimensions of (1200±5mm)*(1000±5mm).

Meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency.

• Adjustable clinching arm for different cage designs
• Hydraulic and pneumatic design enhances efficiency
• Automatic joining of pipe sides
• Hydraulic clinching mold prevents cracking
• Auto-sending device ensures smooth production

Used to form holes on the frame so the complete frame can be fixed on the base frame. The hydraulic-powered process takes about 25-30 seconds to complete.

• Pressing heads with pressing mold
• Hydraulic station operation
• Punching head locating panel
• Adjustable panel for wider positioning range

The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only needs to load and unload the product while the machine performs automatic welding.

• Horizontal structure with 7 welding heads
• Automatic unloading of welded pallets
• 3 sets of MF DC 250KVA power sources
• Eliminates unstable welding quality from manual work
• Higher production rate and automation level

• Suitable for factories with separate blowing machine and cage workshops
• Test tanks transported by conveyor with no human intervention
• Includes IBC Bended, Clinching and Punched Cage Placement Area
• Welded Pallet Stocking Area
• Auto Pallet Assemble Path
• Pallet Welding and Rotating Assembly Area
• Safe Passage and Auto Feeding systems